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What are control units?

Pushbuttons, key switches, selector switches, emergency-stops, pilot lights, knobs for potentiometers, enabling switches, RFID, capacitive pushbuttons

Control units are essential components in the industrial automation and control technology. They are used to control machines and installations, start or stop processes and signal operating statuses. Control units are used in numerous application areas, from production lines to switching stations to safety-critical applications.

Types of control units

There are various types of control units which are selected depending on their function and field of application. The most important ones are: 


1. Pushbuttons
Pushbuttons are mechanical components that open or close an electrical contact when a button is being pushed. They are often used to control machines and processes and are available in various colours and designs.
pushbutons

2. Key switches
A key switch can only be operated with the suitable key, meaning it offers additional protection against unauthorised access. These switches are often used in safety-related applications or for authorisation of certain users.
key switches

3. Selector switches
Selector switches enable to change between various switching positions. They are for example used to select an operating mode or different machine functions. 
selector switches

4. Emergency-stops
An emergency-stop is a safety-critical component that is activated in case of emergency to immediately stop machines and thus prevent accidents. In general, they have a red colour with yellow background and a latching mechanics which precnets an unintentional reset. 
emergency-stops

5. Pilot lights
Pilot lights fulfill the fuction of optically signaling the status of machines and plants. They can be illuminated in various colours to indicate different statuses like readiness for operation, errors or alerst.
pilot lights

6. Knobs for potentiometers
A knob for potentiometers is a rotary knob for a stepless setting of voltages or resistances. It is used for the control of motors, lighting systems or electronic control circuits.
knobs for potentiometers

7. RFID control units
RFID control units enable a contactless identification and control of machines and plants. They are often used in safety-critical areas to permit access to certain functions for authorised personnel only. 
RFID

8. Enabling switches
Enabling switches are safety-relevant control units that are often used in robotics and automation. They have to be actively pushed to activate a machine and act as an additional safety measure against unintended switching on. 
enabling switches

9. Capacitive pushbuttons
Capacitive pushbuttons react to touch or mechanical operation. They are specially wear-free and are often used in hygienic areas or demanding ambient conditions.

Conclusion

Control units are essential for a safe and efficient operation of machines and plants. Pushbuttons, key switches, selector switches, emergency-stops, pilot lights, knobs for potentiometers, RFID control units, enabling switches or capacitive pushbuttons – each of those components fulfills an important function in the control technology. The right choice and integration of these components provides for a safe operation in the industry.
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FAQs

Control units are used for the control and monitoring of machines and plants by activating commands or indicate operating statuses.

A pushbutton activates a switching circuit by pushing, whereas a selector switch can enable various switching states that are selected by twisting it.

Emergency-stops are essential for safety as they switch off machines and plants in a case of emergency immediately to prevent accidents.


The colours of pilot lights vary depending on the application, e.g. red for alerts, green for operational readiness and yellow for failure.

Key switches are used where unauthorised access has to be prevented, e.g. for safety-critical controls or the enabling of a machine.

Knobs for potentiometers enable stepless regulation of electrical values like voltage or resistance and thus can be used flexibly.

Yes, a lot of control units comply with international norms such as IEC 60947 which define requirements for safety and function.

The choice depends on the specific application, the required functions and the safety requiremetns. A professional consultation can help to make the best choice.


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